Inbound & Outbound Process Digital Twin
Real-time truck tracking and ETA prediction, dynamic dock scheduling, and closed-loop orchestration of ASRS, AGV, labour and warehouse management systems.
Trucks in flight
8
Dock utilisation
75%
Avg truck wait
8.6min
Re-optimisations / hr
15
Process flow — Inbound (live visual twin)
Trucks, pallets and data packets move in real time · every link shows the payload passedPredictive Telematics
GPS · traffic · weather · driver
6 tracked · MAE 2.9 min
Gate Entry
ANPR + autonomous SAP movement
0 at gate
Plant Yard
Ballina concentrate plant
Queue 4
Dock Doors 1–8
Cold chain · ambient · bulk
8/8 tasked
Dock Scheduling Optimizer
MILP / CP-SAT solver
Solve 1046 ms
Agentic Orchestration
Agents write back to SAP EWM
Zero-touch GR / GI
ASRS Aisles
Retrieval & put-away spurs
Load 76%
AGV Fleet
Routing & battery aware
6/8 moving
Labour / LMS
Skill & shift matched tasks
260 pallets/hr
Gate Exit Formalities
e-docs · weighbridge · seal
0 departing
What the AI solution solves
Agentic capabilitiesDynamic Closed-Loop Rescheduling: Real-time telematics continually re-optimize dock assignments based on true live ETA.
Autonomous Material Pre-Staging: Syncs dock assignment with ASRS retrieval speed and AGV fleet availability.
Zero-Touch SAP Execution: Autonomous AI agents complete gate movements, task assignment, and Goods Receipt/Issue in EWM.
Predictive Yard Smoothing: Eliminates arrival spikes by continuously balancing plant inbound and outbound throughput.
Connected systems
Inbound truck tracking
Live ETA vs plan| Truck | Order | Material | Dist. | ETA | Δ vs plan | Dock | Status |
|---|---|---|---|---|---|---|---|
| TRK-210❄ Kuehne+Nagel | IB-4827 | Concentrate Base 5A | 162 km | 99 min conf 88% | 0 min | D01 | En route |
| TRK-211 DHL Supply Chain | IB-4834 | Beverage Base BB-12 | 141.3 km | 86 min conf 97% | -12 min | D02 | En route |
| TRK-212 Wincanton | IB-4841 | Sweetener Blend | 120.6 km | 74 min conf 95% | -8 min | D03 | En route |
| TRK-213❄ XPO | IB-4848 | Citrus Oil Compound | 99.9 km | 61 min conf 84% | +7 min | D04 | En route |
| TRK-215 Kuehne+Nagel | IB-4862 | CO2 Cylinders | 58.5 km | 36 min conf 84% | +2 min | D06 | En route |
| TRK-218 XPO | IB-4883 | Beverage Base BB-12 | 158.4 km | 97 min conf 89% | +4 min | D01 | En route |
Outbound truck tracking
Live ETA vs plan| Truck | Order | Material | Dist. | ETA | Δ vs plan | Dock | Status |
|---|---|---|---|---|---|---|---|
| TRK-214 Nolan Transport | OB-4855 | PET Preform | 79.2 km | 48 min conf 78% | +13 min | D05 | En route |
| TRK-216❄ DHL Supply Chain | OB-4869 | Finished Concentrate Drums | 37.8 km | 23 min conf 95% | -11 min | D07 | At dock |
| TRK-217 Wincanton | OB-4876 | Concentrate Base 5A | 17.1 km | 10 min conf 98% | -10 min | D08 | At dock |
| TRK-219 Nolan Transport | OB-4890 | Sweetener Blend | 137.7 km | 84 min conf 79% | +13 min | D02 | En route |